SMT Technology

1. SMT is one of the basic components of electronic components, called surface assembly technology (or surface mount technology), which is divided into leadless or short leads. It is a circuit assembly assembled by soldering by reflow soldering or dip soldering. Technology is also one of the most popular technologies and processes in the electronics assembly industry.

SMT Pick and place
Features: Our substrate can be used for power supply, signal transmission, heat dissipation, and structure.
Features: Ability to withstand curing and soldering temperatures and times.
The flatness meets the requirements of the manufacturing process.
Suitable for rework.
Suitable for the manufacturing process of the substrate.

Low media count and high resistance.

The materials commonly used in our product substrates are healthy and environmentally friendly epoxy resins and phenolic resins, which have good flame retardant properties, temperature characteristics, mechanical and dielectric properties and low cost.
As mentioned above, the rigid substrate is solidified.
Our products also have flexible substrates that are space-saving, folding or turning, and mobile. They are made of very thin insulating sheets and have good high frequency performance.
The disadvantage is that the assembly process is difficult and not suitable for micro-pitch applications.
I think the characteristics of the substrate are small leads and spacing, large thickness and area, better thermal conduction, harder mechanical properties, and better stability. I think the mounting technology on the substrate is electrical, reliable, and standard.

We not only have fully automatic integrated operation, but also double guarantee through manual layer-by-layer auditing and machine auditing, and the product qualification rate is as high as 99.98.

2, PCB is the most important of electronic components, no one. A conductive pattern formed on a dielectric material in a predetermined design to form a printed circuit, a printed component, or a combination of the two is generally referred to as a printed circuit. The conductive pattern that provides electrical connection between the components on the insulating substrate is called a printed circuit board (or printed circuit board), which is an important support for electronic components and can carry the carrier of the components.
PCB printed circuit board
I think that we usually open a computer keyboard to see a soft film (flexible insulating substrate) printed with silver-white (silver paste) conductive patterns and figure-up graphics. Since the universal screen printing method obtains such a pattern, we call this printed wiring board a flexible silver paste printed circuit board. The printed circuit boards on the various computer motherboards, graphics cards, network cards, modems, sound cards and household appliances that we see in Computer City are different.
The substrate used is paper-based (usually used for single-sided) or glass cloth (usually used for double-sided and multi-layer), pre-impregnated with phenolic or epoxy resin, and the surface is coated on one or both sides with a copper sheet and laminated. Made. This kind of circuit board copper-clad sheet, we call it a rigid board. To make a printed circuit board, we call it a rigid printed circuit board.

Printed circuit graphics on one side We call a single-sided printed circuit board, printed circuit patterns on both sides, and printed circuit boards formed by double-sided interconnection through metallization of holes. We call it a double-sided board. If a double-sided inner layer, two single-sided outer layers or two double-sided inner layers and two single-sided outer printed circuit boards are used, the positioning system and the insulating bonding material are alternated and The printed circuit boards in which the conductive patterns are interconnected according to the design requirements become four-layer and six-layer printed circuit boards, which are also called multi-layer printed circuit boards.

3, PCBA is one of the basic components of electronic components, PCB through the surface assembly technology (SMT), and the entire process of insertion of DIP plug-in, known as PCBA process. In fact, it is a patched PCB. One is a finished board and the other is a bare board.
PCBA can be understood as a finished circuit board, that is, after all the processes of the circuit board are completed, the PCBA can be counted. Due to the ever-increasing miniaturization and refinement of electronic products, most of the current boards are coated with an etch resist (film or coating), and after exposure and development, the board is etched.
In the past, the cognition of cleaning was not enough because the PCBA was not densely packed. It was also considered that the flux residue was non-conductive and benign and would not affect the electrical performance.

Today's electronic assemblies tend to be smaller, even smaller devices, or smaller pitches. Pins and pads are getting closer and closer, and today's gaps are getting smaller and smaller, and contaminants may get stuck in the gaps, which means smaller particles, if left between the two gaps, it is possible A bad phenomenon that causes a short circuit. In recent years, the electronics assembly industry has become more and more aware of the cleaning and the voices of cleaning. It is not only the requirements of products, but also the requirements for the environment and the protection of human health. Therefore, there are many cleaning equipment suppliers and solution providers, and cleaning has become one of the main contents of the technical exchange seminar in the electronic assembly industry.

4. DIP is one of the basic components of electronic components. It is called dual in-line package technology. It refers to integrated circuit chips packaged in dual-in-line form factor. It is also used in most small and medium-sized integrated circuits. Form, the number of pins is generally not more than 100.
DIP capacitor plugin
The CPU chip of the DIP package technology has two rows of pins that need to be inserted into a chip socket having a DIP structure.
Of course, it can also be directly inserted on a circuit board having the same number of holes and geometric arrangement for soldering.
DIP packaging technology should be especially careful when plugging and unplugging from the chip socket to avoid damage to the pins.

Features include: multi-layer ceramic dual in-line DIP, single-layer ceramic dual in-line DIP, lead frame type DIP (including glass ceramic sealing type, plastic encapsulation structure, ceramic low-melting glass encapsulation type) and so on.

The DIP plug-in is a part of the electronics manufacturing process, with manual plug-ins and AI plug-ins. Insert the specified item into the specified location. Manual plug-ins also have to be wave soldered to solder electronic components to the board. For the inserted components, it is necessary to check whether the plugs are inserted or not.
DIP plug-in welding is a very important process in the processing of pcba patch. The processing quality directly affects the function of pcba board, and its importance is very important. Then post-welding, because some components, according to the limitations of the process and materials, can not be welded by the wave soldering machine, can only be done by hand.
This also reflects the importance of DIP plug-ins in electronic components, only attention to detail, can be a hundred secrets.
In these four major electronic components, each has its own advantages, but it complements each other to form this series of production products. Only by controlling the quality of the products can we let a wide range of users and customers realize our intentions.